"Tech Papers" by panic

Gas Mileage Comments

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    Any car equipped with a distributor and carburetor can get better mileage with some adjustments, changes and modifications. Some are more cost-effective or easier to install than others, but all will reduce operating expense per mile. There are many misconceptions and misunderstandings concerning mileage; I will address some of these here.
Carburetor choice
    This is important, but the mileage (and maximum power) is not directly proportionate to the size of the carburetor, the throttle disc(s), or even the venturis.
    A 2 bbl. will not necessarily get better mileage than a 4 bbl., nor will a small (500 CFM) 4 bbl. always improve mileage over a larger (750 CFM) carburetor.
    To be valid, the comparison should be made only between the primary barrels of the 4 bbl., and where it’s smaller the mileage can be better. Needless to say, this will only be true if the secondaries are not used frequently.
    The size of the secondary barrels in a 4 bbl., generally speaking, will not affect mileage unless, again, they are used frequently. However, any American car can reach and sustain any legal cruising speed on only the primary barrels of a 4 bbl.
    “Spread-bore” (asymmetrical) carburetors, such as the QuadraJet, ThermoQuad, Holley 4175 & 4011, etc. have much larger secondary than primary barrels, even larger than many “square-bore” (symmetrical) carburetors such as Holley 4150/4165, Carter/Edelbrock AFB/AVS, etc. When properly selected, installed and adjusted, they give better mileage than any but the smallest 2 bbls. with no loss of power.
Jetting
    In addition, carburetor jetting should be adjusted, especially if any changes have been made to the car (as described below), remember that this also leans the primary full throttle mixture.
    If using a Holley, the power valve should be set to as close to cruise vacuum - 1” as possible (cruise vacuum = 10”, PV = 9”) so that it doesn’t open unless you need it. Drop the primary main jets 1 size and test.
    If using a Carter WCFB, AFB, AVS, ThermoQuad, Edelbrock, Rochester 2G, 4G, QuadraJet etc. the cruise mixture cut-out point is regulated by the power piston spring. A weaker spring will allow running on the lean metering rod step at higher throttle openings. Don’t cut or modify the spring, replace both springs. Try 1 size smaller primary main jets and test.
Intake manifold exhaust cross-over passage
    High temperature is better for mileage, but (according to Vizard) the cross-over is too hot unless most of your driving is short trips. Use a blank gasket, and some stuffing in the passages. With a water-heated manifold such as SBC just use a 195 thermostat. With dry manifolds such as B/RB you can close off the passage with weld on both sides, drill & tap the runner to FNPT on both sides, and put hot water through it. Use a T off your heater line in both directions so as not to restrict it.
Choke
    The choke is always needed for reliable starting and stable idle under any conditions, except when the motor is already at or near operating temperature, even in warm climates. Even Texas does not reach 180° during the summer. If you “don’t need a choke”, your primary mixture is too rich.

Other modifications
    Here are some other methods, with notes as to complexity, cost, etc.

Modification

Effect

Complexity

Expense

Notes

Reduce maximum oil pressure to lowest safe level (40 psi?)
Reduces
internal
power
losses
Easy to do in B/RB, hard in LA
Gaskets and new relief spring
Watch your gauge carefully
Lightest safe oil viscosity (5W30?)
Varies with air temperature and load
Do with oil change
Oil level 1 pint down from “full” mark
Make a new mark on the stick (drill small hole?)
Reduce line pressure in 904/727 to 90 psi
Read your service manual
Free
Watch for slow shifts
Dual exhaust
Complex
Expensive
Large pipes no back-pressure best
Increase alternator, PS & water pump pulley sizes
Reduces
external
drag
Service manual; 1 day’s work
March, etc.; some JY parts will work
Watch for low charging rate
Use A/C water pump impeller
Read your service manual
Cheap
Watch for overheating
Wheel alignment
Reduces
rolling
resistance
Professional job
Front end parts must be good
High tire pressure
Easy
Free
32 psi or highest your comfort level will stand. Varies with air temperature
Weight reduction
Back seat, etc. Also improves acceleration
Lower stall speed
Reduces
engine
speed
Service manual; 1 day’s work
Cheap used stock converter
Does not work well with big cams
Low number axle ratio
(2.93 instead of 3.55)
Complex
Major expense
A833 OD (Feather Duster) 4 speed trans
Very wide ratios. Reduces acceleration
500/518; AOD, 700R OD trans
Very complex
Wide ratios.
Lock-up converter
Easiest to get whole transmission.
Tall rear tires
Easy
Borrow a set for testing
Watch for fender clearance
Lower nose of car 1”
Reduces
wind
resistance
Torsion bar adjustment
Requires wheel alignment
Watch for bottoming
Remove spoilers, roof rack, wings etc.
 
Free
Saves weight
Slightly more initial ignition timing (2-4°)
Increases
low-speed
power
Service manual
Watch for pinging
More initial ignition timing (5-10°)
May require distributor re-curving
Cheap
Maximum vacuum advance
Allows
leaner
mixture
Distributor may have to come out
195° thermostat
Service manual, 1 hour
Hot air duct to air cleaner
Use original air cleaner
Other models and brands may work
Does not affect power
Correct choke adjustment
Several hours
Free
Manual choke good substitute
Dual-plane intake manifold
Expensive
Increases power at low to cruising speed. Moves torque curve into cruising range. May reduce peak power. Watch for pinging.
Milder cam
Increases
cylinder
pressure
Very complex
Very expensive
High compression
Increases power. Gets more energy out of every gas molecule. Watch for pinging.

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